
Compressed air is often overlooked, forgotten about, or taken for granted by body shop businesses. During our Body Shop BOOST assessments, we have found that, in many cases, the air compressor, associated drying unit, air filtration unit and distribution pipe work are only maintained when a breakdown takes place, but this breakdown can often be an indication that preventative maintenance has been forgotten or not done. Constant, reliable compressed air supply and cleanliness is crucial for successful body shop operations. It is used to power all the pneumatic equipment we use, and in so many of our day-to-day repair procedures, including the application of our paint!
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The main benefits to having a clean, stable supply of compressed air are:
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1. Protection Of Equipment and Machinery
Prevent Damage: Contaminants such as dirt, dust, oil, and water droplets in compressed air can damage machinery, valves, and pneumatic components. This can lead to equipment malfunctions or breakdowns, possibly resulting in personal injury or worse.
Extend Equipment Life: Clean air reduces wear and tear on components, increasing the lifespan of machinery and reducing the need for costly repairs or replacements.
2. Improved or Sustained End Product Quality
Prevent Contamination: Impurities in compressed air can contaminate wet paint along with the rest of the production process, leading to quality issues and lost time in rectification.
Maintain Consistency: Clean air ensures uniform performance, which is vital for producing high-quality finishes consistently.
3. Optimised System Performance
Maintain Pressure and Flow: Filtration helps to keep the compressed air system running at optimal pressure and flow rates by removing blockages or restrictions caused by dirt and moisture.
Reduce Energy Consumption: Clean air ensures that pneumatic systems are functioning efficiently, which can help reduce energy costs associated with system operation.
4. Health and SafetyÂ
Prevent Health Hazards: During application of isocyanate containing paint products, a mask that supplies fresh air must be used. Clean, filtered air supplied by the compressor via this mask helps protect paint sprayers from exposure to isocyanate and other harmful substances.
Avoid Risk of Explosions: Contaminants such as oil vapours can create a fire hazard if they accumulate and come into contact with hot surfaces or sparks. Proper filtration reduces this risk.
5. Compliance with Regulations
Meet Industry Standards: Our industry has strict guidelines and regulations regarding air quality. Ensuring that compressed air meets cleanliness standards helps businesses stay compliant with local and international regulations.
Maintain Certifications: Certain certifications, like ISO 8573, provide specifications for compressed air quality and require filtration and regular maintenance to maintain the required standards.
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In conclusion, compressed air cleanliness is essential to the continued success of any body shop business. If you haven’t had your compressed air system checked in a while, now is a good opportunity to do so!Â
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Reach out to your Body Shop BOOST Consultant today to discuss opportunities on how we can help improve the overall situation in your body shop.
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